1. Out of Spec Precious Metal
The first sheet of 12 Gauge 925 Sterling Silver I used happened to be the only one of three sheets to measure incorrectly at 1.22” x 6” versus the specified 1.25” x 6”. In order to use the silver sheet (purchased from Rio Grande) that did not meet our specification, I redesigned the double-sided coin to be smaller.
Discovered after breaking several bits (0.8 mm and 0.3 mm) that the outside edges of the silver square (1.25” x 1.22”) were 0.05 -0.1 mm higher than at the middle of the sheet. The single wood screw that I employed to hold the silver sheet down into the mount put unequal forces in the middle of the coin versus supporting the whole square. Added L-shaped metal brackets to better hold the sheet down uniformly flat.
3. Too Fast and Deep CNC Machining
Broke a 0.8 mm ball nose bit during a Roughing operation. This may have been due to my attempt to carve un-annealed silver with increased feeds & speeds. For success, I lowered the depth of cut from .15mm to .10 mm. and annealed the silver sheet.
Broke several bits (0.3 mm ball nose) during Finishing toolpath operations due to a 3D design issue where the offset of the Finishing toolpath was too small (0.15 mm should be okay in normal circumstances). This caused the small bit to scrape the ragged outside walls leftover from the roughing toolpath. Changed the offset to 0.3-0.5 mm to ensure the bit cleared the walls.
Discovered late in the double-sided operation that one or more toolpaths did not carve centered in the silver square. This problem is caused by several factors. For one thing, I’ve verified several times during the design stage that some part of the 3D design was not centered in Aspire. This is a huge problem that must be resolved by better situational awareness. If you get the design under control, there is still the physical mounting of the silver sheet that must be centered. Maybe more significantly, I found that the wood mount was not exactly equal to the size of the silver square. The mount was actually 1/32” larger than the silver square in each direction (x and y). Lastly, if using a wood screw to help hold down the silver square to the mount, it must be screwed into the wood straight. If it is screwed into the wood crookedly, it can possibly shift the silver square in both the x and y directions; especially, if the mount is larger than the silver square in the first place.
Hi there! I've been refining my Coin Rings over the years, and I wanted to document what I discovered during my experiences. In this Kindle book, I pinpoint the problems I see with all coin rings made from currency coins, and provide what many coin ring makers, including me, do to mitigate these problems. I go one huge step further and provide a path for those wishing to use CNC Machines to make better rings. I love the ability to create coin rings using coin ring making tools and the procedures and skills I have developed. Now I make custom, double-sided, precious metal rings using these tools and skills along with my desktop CNC Machine. By the way, the rings shown on the Remarkable-Rings Welcome Page were made using coin ringing tools and the CNC Machine.
Mark Unger has been called the Renaissance man by his peers for all of his successful pursuits on the job and in his spare time. Among other interests such as 3D printing, CNC milling, woodworking, and electronics, Mark follows the developments in Coin Ring Making.